New frontiers for the research on materials

Real Life Tester is the unique test bench designed to investigate the properties of simple or complex materials operating in critical environments simultaneously characterized by:

Exposure to multiple atmospheres
High pressure
High temperature
High current loads

DERIVED FROM SCIENTIFIC RESEARCH
Real Life Tester has been designed and realized by Ergo Design in collaboration with the Department of Industrial Chemistry of the University of Genoa and the Institute of Condensed Substance Chemistry and Energy Technology ICMATE of the National Research Council of Italy.
READY FOR INDUSTRY AFTER 3 YEARS OF TESTING
In this video, made at the Department of Industrial Chemistry of the University of Genoa, Prof. Paolo Piccardo describes Real Life Tester, starting from the reasons of its birth related to the study of a European project on solid oxide fuel cells SOFC, until the remarkable results that his laboratory has been able to obtain in 3 years of use.

How it works

Reproduce the real-life conditions

Real Time Tester applies simultaneously to a material sample all forces present under operating conditions

1,050°C

Carry out test cycles with maximum temperatures ranging from 900 to 1,050°C depending on the type of thermal equipment chosen.

10 bar

It allows to apply to the sample 2 different gases (plus 1 inert) with maximum pressures from 5 to 10 bar depending on the chosen configuration.

1 A/cm2

it applies direct or alternating current with frequencies up to 1 MHz and with maximum current from 0.5 to 1 A/cm2 depending on the chosen configuration.

10,000+ h.

It allows all forces to be subjected simultaneously to the material sample for continuous test cycles lasting more than 10,000+ h.

What it measures

The evolution of material properties over time

Real Time Tester measures the variation of the electrochemical properties of the material under operating conditions

5-Pole Measurement

The 5-pole measurement of the material resistance over time allows to monitor and analyse the behaviour of the sample on each face.

Real Time Data

You don't need to wait months to get results. While the test is in progress you can analyze the real time data and view the graphs that draw the evolution.

Software Tools

The workstation is equipped with powerful software tools that allows you to program tests, analyze and process the data collected.

Industry 4.0 Ready

Real-time measurement and saving of collected data in a local network allows easy connection to logics of production automation.
THE MATERIAL SAMPLE
Real Life Tester allows you to analyze and stress circular samples of material with diameter 25 mm and thickness up to 5 mm. However, it is possible to customize the sample size and machine configuration to meet specific customer requirements.
In this reproduction you can see in the centre the sample in contact with the electrodes in noble metal, the two gas chambers fixed directly on the rings applied to the sample and the external containment chamber.
Detail of a new material sample during the insertion process inside the gas chambers of Real Life Tester.
EXAMPLES OF APPLICATION
A non-exhaustive list of use cases:
SOFC and SOEC fuel cells
Metals and coatings
Ceramics and glass
Metal-ceramic interface
SOFC stacking simulation
Heat exchanger components simulation
Simulation of hot exhaust gas components
Simulation of vacuum conditions
EXAMPLES OF ANALYSIS
Chemical and physical resistance under operating conditions
Monitoring of microstructural variations
Performance Calculation and Life Time Cycle
Dry and steam oxidation rate
Wear-dependent performance variation
Suitability, reactivity and stability of coatings

EXAMPLES OF ELECTROCHEMICAL MEASUREMENTS
Electrochemical Impedance Spectroscopy (EIS)
Area-specific resistance measurements (ASR)
I/V curve measurement
OCP curve measurement
Detail of a sample of material extracted from Real Life Tester, visibly deteriorated after a test cycle.
REDUCE THE TIME-TO-MARKET
Before Real Life Tester it was necessary to make the prototype of a new product to test it in the laboratory under operating conditions, entailing high research and development costs. Today it is sufficient to submit a small sample of material to all forces simultaneously and analyze the results, obtaining in a few weeks what previously took years.

Technical documents

Download

DATA SHEET
Italiano | English
CASE STUDIES
Fuel Cells: Analysis of AISI441, AISI444 and AISI430 steels, specific alloys and ceramic layers used in the construction of SOFC fuel cells.
Italiano | English
Automotive: Analysis of phenomena that reduce the life cycle of endothermic engine exhaust systems.
Italiano | English
Industry: Corrosion and oxidation analysis of alloys used in exhaust and heat exchangers of a waste to energy plant.
Italiano | English

Choose the version

A Real Life Tester for every need

Select the version that best suits your needs, or create a customized one

Research

Operative conditions
Max temperature: 900°C
Max pressure: 5 bar
Max current: 0.5 A/cm2
Cycle duration: 10,000+ h.

Material sample
Diameter: up to 25 mm
Thickness: up to 5 mm

Size and weight
Width: 138cm
Depth: 58cm
Height (with closed oven): 52cm
Total weight: 85Kg

Industry

Operative conditions
Max temperature: 1,050°C
Max pressure: 10 bar
Max current: 1 A/cm2
Cycle duration: 10,000+ h.

Material sample
Diameter: up to 25 mm
Thickness: up to 5 mm

Size and weight
Width: 138cm
Depth: 58cm
Height (with closed oven): 52cm
Total weight: 85Kg

Custom

Operative conditions
Max temperature: 1,500+°C
Max pressure: 10+ bar
Max current: 1+ A/cm2
Cycle duration: 10,000+ h.

Material sample
Any shape and size based on the specifications requested by the customer.

Size and weight
Size and weight: Variables according to customer specifications. Ask for a free consultation to inform us about your needs, including the use of extremely aggressive gases.

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